CAPABILITIES
CAPABILITIES
Services
Services
Cablescan offers a comprehensive range of manufacturing and engineering services, from cable assembly and electro-mechanical build through to repair, overhaul and bespoke overmoulding. Whatever the application or sector, our capabilities are underpinned by rigorous quality processes, experienced engineering teams and a commitment to delivering reliable solutions on time and to specification.
Cablescan offers a comprehensive range of manufacturing and engineering services, from cable assembly and electro-mechanical build through to repair, overhaul and bespoke overmoulding. Whatever the application or sector, our capabilities are underpinned by rigorous quality processes, experienced engineering teams and a commitment to delivering reliable solutions on time and to specification.
Cable assembly — high performance sealed
Cable assembly — high performance sealed
Cablescan manufactures cable harnesses engineered for operation in harsh environments where full environmental protection is essential. For low-volume requirements and prototyping, we offer hand-laid multi-core cable solutions. For production runs, we work in partnership with specialist cable manufacturers to ensure the right materials and construction methods are specified for every application.
Cablescan manufactures cable harnesses engineered for operation in harsh environments where full environmental protection is essential. For low-volume requirements and prototyping, we offer hand-laid multi-core cable solutions. For production runs, we work in partnership with specialist cable manufacturers to ensure the right materials and construction methods are specified for every application.
Cable assembly — aerospace open wire harnesses
Cable assembly — aerospace open wire harnesses
Our AS9100-driven processes ensure complete traceability from incoming material through to finished assembly, with every stage of manufacture attributable to the individual operator responsible. Wire identification is carried out using our dual-spectrum wire laser markers, providing clear and durable labelling throughout.
All production documentation is managed within a configuration control system, with customer-driven changes assigned agreed embodiment points to ensure changes are integrated seamlessly and without disruption to the programme.
Our AS9100-driven processes ensure complete traceability from incoming material through to finished assembly, with every stage of manufacture attributable to the individual operator responsible. Wire identification is carried out using our dual-spectrum wire laser markers, providing clear and durable labelling throughout.
All production documentation is managed within a configuration control system, with customer-driven changes assigned agreed embodiment points to ensure changes are integrated seamlessly and without disruption to the programme.
Electro-mechanical — boxes and control panels
Electro-mechanical — boxes and control panels
Cablescan's engineering team draws on extensive experience across the Aerospace and Military vehicle sectors. Through established relationships with specialist fabricators, we are able to support the rapid development of bespoke machined or fabricated boxes and control panels, scaling seamlessly from initial development through to volume production. Our electro-mechanical products are in active use across the Marine, Commercial, Military and Aerospace sectors.
Cablescan's engineering team draws on extensive experience across the Aerospace and Military vehicle sectors. Through established relationships with specialist fabricators, we are able to support the rapid development of bespoke machined or fabricated boxes and control panels, scaling seamlessly from initial development through to volume production. Our electro-mechanical products are in active use across the Marine, Commercial, Military and Aerospace sectors.
Aerospace and military test benches
Aerospace and military test benches
Phoenix Power Systems Ltd was acquired by Cablescan in 2011, bringing with it over two decades of specialist expertise. Since 1992, Phoenix has been involved in the manufacture of bespoke test benches and associated harnesses, with a track record that includes programmes such as Hawk, JSF, Typhoon, Nimrod and Tornado.
Phoenix Power Systems Ltd was acquired by Cablescan in 2011, bringing with it over two decades of specialist expertise. Since 1992, Phoenix has been involved in the manufacture of bespoke test benches and associated harnesses, with a track record that includes programmes such as Hawk, JSF, Typhoon, Nimrod and Tornado.
Repair, overhaul and modification
Repair, overhaul and modification
Cablescan operates a dedicated facility for the repair, overhaul and modification of harnesses, control panels and junction boxes. All products are surveyed on receipt and released with a warranty. Where required, we have the capability to establish and manage a facility within a customer's own premises — a service we have delivered successfully at a number of locations worldwide.
We have supported numerous Urgent Operational Requirement (UoR) activities, regularly providing 24-hour engineering and production support alongside same-day courier services to minimise programme disruption. All change documentation is managed within our configuration control system to maintain full traceability.
Where drawings are unavailable, our engineers are experienced in reverse engineering existing products. We can also work with customers to identify and qualify alternative materials where obsolescence, minimum order quantities or lead times present a risk to programme delivery.
Cablescan operates a dedicated facility for the repair, overhaul and modification of harnesses, control panels and junction boxes. All products are surveyed on receipt and released with a warranty. Where required, we have the capability to establish and manage a facility within a customer's own premises — a service we have delivered successfully at a number of locations worldwide.
We have supported numerous Urgent Operational Requirement (UoR) activities, regularly providing 24-hour engineering and production support alongside same-day courier services to minimise programme disruption. All change documentation is managed within our configuration control system to maintain full traceability.
Where drawings are unavailable, our engineers are experienced in reverse engineering existing products. We can also work with customers to identify and qualify alternative materials where obsolescence, minimum order quantities or lead times present a risk to programme delivery.
Overmoulding
Overmoulding
Cablescan provides a full overmoulding service, working with a wide range of materials to produce cables built to exact customer specifications. Our in-house mould tool design and production capability allows us to work directly with your engineering team throughout the process, from concept through to finished assembly.
A key advantage of overmoulding is the superior environmental sealing it provides. Applying a soft pre-mould around contacts and screen terminations creates a reliable watertight seal, while also increasing the overall strength and robustness of the assembly. Our engineers will advise on the optimum material and tool design to achieve the correct balance between environmental protection and cable flexibility, and we hold a wide range of tooling for the most common connector profiles.
Overmoulded cable assemblies represent our most ruggedised harness construction and are the industry-preferred solution for military, aerospace and marine applications. The low-profile finish also makes overmoulding well suited to body-worn applications. Where an Amphenol connector with an integrated back shell is appropriate, this approach can offer a cost reduction by eliminating the need for a separate back shell component.
Cablescan provides a full overmoulding service, working with a wide range of materials to produce cables built to exact customer specifications. Our in-house mould tool design and production capability allows us to work directly with your engineering team throughout the process, from concept through to finished assembly.
A key advantage of overmoulding is the superior environmental sealing it provides. Applying a soft pre-mould around contacts and screen terminations creates a reliable watertight seal, while also increasing the overall strength and robustness of the assembly. Our engineers will advise on the optimum material and tool design to achieve the correct balance between environmental protection and cable flexibility, and we hold a wide range of tooling for the most common connector profiles.
Overmoulded cable assemblies represent our most ruggedised harness construction and are the industry-preferred solution for military, aerospace and marine applications. The low-profile finish also makes overmoulding well suited to body-worn applications. Where an Amphenol connector with an integrated back shell is appropriate, this approach can offer a cost reduction by eliminating the need for a separate back shell component.
CONTACT
We’re here to help
Chat with one of our experts to find the right solutions for your needs.
CONTACT
We’re here to help
Chat with one of our experts to find the right solutions for your needs.
CONTACT
We’re here to help
Chat with one of our experts to find the right solutions for your needs.
BLOG
Latest blog posts
Aug 29, 2023
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Apr 24, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Mar 7, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Feb 17, 2023
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
BLOG
Latest blog posts
Aug 29, 2023
News
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Apr 24, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Mar 7, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Feb 17, 2023
News
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
BLOG
Latest blog posts
Aug 29, 2023
News
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Apr 24, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Mar 7, 2023
Company
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Feb 17, 2023
News
Cablescan are pleased to announce that we are now approved to VG 96927-2. This approval was awarded by the German Association for Electrical, Electronic and Information Technologies (VDE - Verband der Elektrotechnik, Elektronik und Informationstechnik)
Cablescan Limited, Building No 55A, Humber Enterprise Park, Cirrus Way, Saltgrounds Road, Brough, East Yorkshire, England, HU15 1XW
Making the connection
Cablescan Limited, Building No 55A, Humber Enterprise Park, Cirrus Way, Saltgrounds Road, Brough, East Yorkshire, England, HU15 1XW
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Cablescan Limited, Building No 55A, Humber Enterprise Park, Cirrus Way, Saltgrounds Road, Brough, East Yorkshire, England, HU15 1XW