Cable Assembly - High Performance Sealed
Cablescan manufacture cable harnesses which operate in harsh environments where full environmental protection is required, we can hand lay multi-core cables for low volume requirements and prototyping and are aligned to specialist cable manufactures for production runs.
Cable Assembly - Aerospace Open Wire Harnesses
Our AS9100 driven process ensures that all incoming material is fully traceable to each assembly, each stage of the manufacturing process can be traced to the operator who carried out the operation. Wires can be laser marked using our TWO spectrum wire laser markers. All production related documentation is controlled by a configuration control system, any customer driven change is given agreed embodiment points to ensure seamless integration of change.
Electro Mechanical - Boxes and Control Panels
The Cablescan engineering personnel has experience from the Aerospace and Military vehicle sectors, we have established relationships with fabricators to enable us to provide rapid development of bespoke machined or fabricated boxes or panels through to volume production, our products are in use in the Marine, Commercial, Military and Aerospace sectors.
Aerospace and Military Test Benches
Phoenix power systems Ltd was acquired by Cablescan in 2011, Since 1992 Phoenix has being involved with the manufacture of specialist test benches and associated harnesses for projects such as Hawk, JSF, Typhoon, Nimrod and Tornado.
Fibre Optic Assemblies
Our commitment to technical excellence makes us an industry leader in providing sophisticated products and professional technical assistance in the Fibre optic industry. Amphenol provides solutions for communication systems based on Fibre optic interconnect technology. In the military marketplace, Amphenol has set or exceeds the standards in quality. Amphenol extends these qualities and standards into the many commercial and industrial marketplaces it supports with both products and services.
Repair, Overhaul and Modification
We have supported many UoR activities and have often provided 24 hour engineering and production support and same day courier services to ensure minimal programme disruption; All change documentation is managed within the configuration control system. Where drawings are not available our Engineers have the capability to reverse engineer products and if required can work with customers to suggest alternative materials where through obsolescence, large moq or lead time may impact a programme.
Our Engineers can advise the optimum material and mould tool design to ensure that your application has the correct balance between the sealing of the cable and its flexibility. We have a wide selection of tooling already available for the most common profiles. Overmoulded Cable Assemblies are our most rugged style of wiring harness which we manufacture. Overmoulding is the industries preferred solution to ensure maximum environmental protection for military platforms, aerospace, and marine cable assemblies. Overmoulding is particularly favoured for many body worn applications due to its low profile. By using an Amphenol connector with integrated back shell you can reduce component cost at the expense of a separate back shell depending on connector style chosen.